Product Overview: IR 40x45x40 Precision Inner Ring
The IR 40x45x40 is a high-precision inner ring designed for use with Needle Roller Bearings. With a bore diameter of 40mm, an outer diameter of 45mm, and a width of 40mm, this component serves as a hardened and ground raceway for needle roller and cage assemblies or drawn cup needle roller bearings. It is an essential part for applications where the shaft cannot be hardened and ground to the required specifications. By using an Inner Ring, you can ensure optimal bearing performance, reduced friction, and extended service life for your machinery.
Manufactured from high-carbon chromium bearing steel, the IR 40x45x40 inner ring offers exceptional hardness and wear resistance. It allows for the use of standard needle roller bearings on commercial-grade shafts, providing a cost-effective and reliable solution for a wide range of industrial and automotive applications. This component is crucial for achieving tight running accuracy and supporting high radial loads in compact spaces.
Key Features of the IR 40x45x40 Inner Ring
- Precision Ground Raceway: Provides a smooth, optimized surface for roller contact, minimizing friction and ensuring smooth rotation.
- High-Quality Material: Constructed from hardened, high-carbon chromium bearing steel for maximum durability and load-carrying capacity.
- Enables Use on Soft Shafts: Allows needle roller bearings to be mounted on shafts that are not hardened, saving on material and machining costs.
- Standardized Dimensions: Manufactured to industry standards for easy integration and interchangeability with corresponding needle roller bearings.
- Enhanced Wear Resistance: The hardened surface resists wear and fatigue, significantly extending the operational life of the bearing assembly.
- Facilitates Axial Displacement: Can be used to accommodate thermal expansion of the shaft when paired with a needle roller and cage assembly.
Common Applications
- Industrial Gearboxes: Provides a durable raceway for gear shafts, ensuring reliable power transmission.
- Automotive Transmissions: Used in transmission systems to support needle bearings on various shafts.
- Pumps and Compressors: Ensures smooth and efficient operation of rotating components.
- Two-Stroke Engines: Commonly found in connecting rods and crankshaft assemblies.
- Power Tools: Essential for compact, high-speed applications in drills, saws, and grinders.
- Agricultural Machinery: Supports shafts in equipment like balers and harvesters, withstanding harsh operating conditions.
- Construction Equipment: Used in hydraulic pumps, motors, and other high-load applications.
Benefits of Using the IR 40x45x40 Inner Ring
- Cost-Effective Design: Eliminates the need for expensive shaft hardening and finishing processes, reducing overall production costs.
- Increased Machine Reliability: Provides a consistent and durable raceway, preventing premature shaft wear and bearing failure.
- Simplified Maintenance: Allows for easy replacement of the bearing and inner ring without requiring shaft replacement or refinishing.
- Improved Performance: Guarantees low friction and high rotational accuracy, leading to better overall machine efficiency.
- Versatile Solution: Expands the application range of needle roller bearings to include unhardened shafts.
- Extended Component Life: Protects the shaft from direct contact with the rollers, preserving its integrity and extending its service life.